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Undercast Padding/Orthoprdic Bandage

 

100% cotton/fiber
Sterilized/non-sterilized
Paper paper bag/paper film bag/blister bag packaging
Different length and width
2″/3″/4″/6″ x 4 yards
Other sizes and packaging can be produced according to customer requirements

Keywords:Undercast Padding/Orthoprdic Bandage

Regulatory CE MDR 2017/745 Standard
Quality ISO 13485 Certified System
Compliance FDA 510(k) US Market Cleared
Facility GMP Audit Production Safety
Sourcing Process
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Orthopaedic · Casting · Wadding
Undercast Padding
Orthopaedic Wadding
Cushioning layer between stockinette and hardened cast — protects bony prominences, accommodates post-injury swelling. Cotton (self-cohesive, featherable) and synthetic (high-loft, moisture-wicking) formats. Widths 5–20 cm. Weights 75–90 g/m². Rolls 2.7–3 m. Hand-tearable. Latex-free.
ISO 13485 CE MDR 2017/745 Latex-Free Hand-Tearable
75–90g/m² weight range
5–20 cmStandard widths
2.7–3 mRoll length (metric)
Material Types Available
Cotton or Synthetic — Match to Casting System
Standard — POP and general casting
Cotton Padding
Self-cohesiveFeatherableHighly absorbentHand-tearable
100% cotton or cotton/viscose blend. Self-cohesive — fibres bond without adhesive, no slipping under cast. Feathers smoothly at edges (fibres pull apart gradually — critical for ridge-free cast interiors). Highly absorbent. Source: BSN Medical Specialist 100 product documentation.
Use with: POP casts · General orthopaedic casting · Casting over wounds
Fiberglass / waterproof casting
Synthetic Padding
High loftMoisture-wickingConsistent thickness
Non-woven polyester. Higher loft (more cushioning per thickness) than cotton. More uniform thickness during wear. Moisture-wicking draws perspiration away from skin. Source: BSN Protouch, Dukal product documentation.
Use with: Fiberglass synthetic casting · Waterproof cast systems — confirm IFU
Feathering is the key quality test for cotton padding
Pull apart the edge fibres of a sample roll. Good-quality cotton padding tapers gradually over 3–5 cm. Poor-quality padding tears abruptly. Abrupt tearing creates ridge-forming fold edges under the cast that can cause pressure sores. Request samples before committing to a new supplier. See our Undercast Padding Procurement Guide for full evaluation guidance.
Product Features
Why Kingphar Undercast Padding
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Bony Prominence Protection
Applied in 2–3 overlapping spiral layers over stockinette with extra padding layers added locally over bony prominences (malleoli, tibial crest, radial/ulnar styloids). Prevents pressure sores under the hardened cast during extended wear.
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Swelling Accommodation
Compressible cushioning layer accommodates post-injury limb swelling in the early cast phase without the cast becoming dangerously constrictive. Critical safety buffer between skin and rigid cast material.
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Hand-Tearable
Tears cleanly by hand — no scissors required for plaster room workflow. Essential for fast, efficient cast application. Both cotton and synthetic formats are hand-tearable.
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Self-Cohesive (Cotton)
Cotton fibres bond to themselves — padding does not slip or bunch under the cast during application and wear. Maintains even cushioning distribution throughout the cast interior. Source: BSN Medical Specialist 100 documentation.
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Full Width and Weight Range
Widths 5/7.5/10/15/20 cm × 2.7–3 m rolls. Weights 75/80/90 g/m². 10 cm most commonly procured. Stock narrow 5 cm and 7.5 cm specifically for bony prominence extra-padding technique.
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GCC Supply Ready
CE Class I under EU MDR 2017/745. SFDA registration support for Saudi Arabia institutional supply. Arabic labeling available. ISO 13485 certified.
Width and Weight Selection
Specify by Clinical Application
WidthApplicationsNotes
5 cmFingers, toes, bony prominence spot-paddingStock for bony prominence technique — do not omit from procurement
7.5 cmWrist, small forearm, paediatric, styloid prominence paddingShort arm casts, paediatric casting
10 cm ★Adult forearm, ankle, lower legMost procured. Long/short arm and below-knee casts.
15 cmKnee, upper arm, thighLong leg and cylinder casts
20 cmLarge thigh, bodyBody casts, very large limbs
Weight selection — lighter is not always less effective
75 g/m² provides thinner, less bulky padding for close-fitting casts. 90 g/m² provides more cushioning per layer — useful for paediatric casts and patients with fragile skin or prominent bony anatomy. For standard adult casting, 80 g/m² is a practical middle-ground. Confirm weight in g/m² from supplier — "standard weight" is not a specification.
Technical Specifications
Product Specification Reference
ParameterSpecificationSource / Notes
Material (cotton)100% cotton or cotton/viscose blendSelf-cohesive, featherable, highly absorbent — BSN Medical Specialist 100 documentation
Material (synthetic)Non-woven polyesterHigh loft, moisture-wicking, consistent thickness — BSN Protouch, Dukal documentation
Standard widths5 / 7.5 / 10 / 15 / 20 cmSource: Henso Medical product specification
Standard weights75 / 80 / 90 g/m²Source: Henso Medical product specification
Roll length (metric)2.7 m or 3 m per rollSource: Henso Medical product specification
Roll length (North American)4 yards (approx. 3.65 m) per rollSource: Cardinal Health Webril, BSN Sof-Rol product specifications
Hand-tearableYes — both cotton and synthetic formatsNo scissors required for plaster room application
Self-cohesive (cotton)Yes — fibres bond without adhesivePrevents slipping under cast material
Featherable (cotton)Yes — fibres pull apart for tapered edgeCritical for ridge-free cast interior — test on samples before ordering new supplier
SterilityNon-sterile (standard) · Sterile on requestNon-sterile is standard for all casting applications
Latex contentLatex-freeWritten declaration available
RegulatoryCE (EU MDR 2017/745 Class I) · ISO 13485 · FDA registeredSFDA registration support for GCC supply
Clinical Applications
Indicated Uses
Undercast layer (POP) Undercast layer (fiberglass) Bony prominence protection Post-injury swelling accommodation Splint padding Cast edge padding Paediatric orthopaedic casting
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Cotton and synthetic · Full width and weight range · Arabic labeling for GCC
Samples available for featherability testing. SFDA registration support. Custom widths and lengths on request.
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ISO 13485 · CE MDR 2017/745 Class I · Cotton and synthetic · 75–90 g/m² · Hand-tearable · SFDA support

Frequently Asked Questions

Quick solution center of gravity

Pre-Purchase

  • We contronl everthing from the raw material to the finished product.Not only can reduce cost but also can grasp the quality
  • Aprofessional manufacturer of gauze, non-woven, cotton and mask  related products with more than 30 years experiences.
  • Customized production can be made according to customer requirements
  • Our certificate,product related all kinds of documents are complete,and do certification experience
  • We export over 100 countries like USA, GERMANY,POLAND,can gibe the xustomer certain reference opinion.
  • Our annual export can be up to CHINA TOP 10
  • Commerce department double white list
  • Professional OEM manufacturer for 30 years First 500 China National Business Credit Enterprises Market covers over 60 countries and regions Service available 24*7,solve your problem at any time

We can provide OEM/ODM services. We have a professional design and production team, that can
produce according to your requirements.

Please contact our custom service to advise your detail request,we will offer some sample for free,
you only need to pay the postage charge. If you already play orders,we will send free samples by our account

Always a pre-production sample before mass production;
Always final Inspection before shipment;

Post-Purchase

We accept FOB, CIF, etc. You can choose the one which is the most convenient or cost effective for you.

Normally 5 day after receiving your payment, but it can be negotiated based on order quantity.

We work with TNT, FedEX, UPS, EMS, DHL to supply you with the best, fastest and safest courier services. It will take about
3-10 days.

Step 1: Confirm the order details (design/art-work, material, quantity, size etc)
Step 2: Pay the deposit
Step 3: Start production
Step 4: Finish production and quality checking
Step 5: Arrange the balance
Step 6:Ship out goods and provide tracking number
Step 7: Receive the goods
Step 8: Give feedback (in order to improve our production and service)

We ensure the quality of the products, and in case of misfortune, we will replace the defective products free of charge according to the quantity of the order

made for

Size

2", 3", 4", 6"

Yards

4